Olympus OmniScan X3 Flaw Detector

Price: $25,500

The Olympus OmniScan X3 Phased Array Ultrasonic Testing / PAUT Flaw Detector is a reliable device capable of performing a variety of functions including include welds, pipelines, pipes, corrosion-resistant alloys, corrosion mapping, HTHA inspection, detection of stepwise cracking, composite inspection, and flaw imaging.

  • Compatible with existing probes and scanners
  • 32:128PR model, featuring 64-element TFM
  • 16:64PR and 16:128PR also available
  • Up to 8 groups, 1,024 focal laws
  • Compatible with MX2/SX files for convenience
  • 64 GB internal storage, extendable with an external USB drive

OmnIScan X3 Phased Array Flaw Detector

The combination of the OmniScan X3 flaw detector’s live total focusing method (TFM) envelope processing, up to 1,024 × 1,024 grid resolution, and vibrant color display make its TFM images stand out with exceptional detail. Defects appear sharp and clear with high resolution. The Olympus OmniScan X3's Acoustic Influence Map (AIM) tool provides an instant visual model of the sensitivity based on mode, settings, and simulated reflector. The tool can visualize the effect of a wave set (in TFM mode), see where sensitivity stops, and adjust the scan plan accordingly.

The improved Phase Array of the Olympus OmniScan X3 Flaw Detector is quick and efficient featuring 800% high amplitude range which reduces the need to rescan. This detector is compatible with existing files, setups, probes, and scanners from MX/MX2/SX models to compare old and new data as well as changes over time. The OmniScan X3's 25 GB maximum file size enables to continuously scan large components without stopping. With IP65 rain and dust proof certification, GPS to record the location of data obtained, and wireless connectivity, the Olympus OmniScan X3's uses are varied and plentiful.

Features:

  • Powerful software that’s intuitive for new and existing OmniScan users with a modern, simplified menu structure that minimizes button presses.
  • Live TFM Envelope Processing. The instrument’s unique envelope processing provides clear, high-resolution TFM images of flaws.
  • Facilitate Flaw Interpretation and Sizing. Using different TFM modes (wave sets) in the same inspection provides more chances to detect oddly oriented indications.
  • Confirm Your Coverage in Advance. The acoustic influence map (AIM) tool provides you with an instant visual model of the sensitivity based on your TFM mode, probe, settings, and simulated reflector.
  • Get to Work, Quickly. The onboard scan plan tool helps you visualize your inspection before you begin.
  • Improved Fast Calibration. The OmniScan X3 calibration menus track the signals at high speed. You can perform multiple group calibrations in minutes with minimal frustration
  • Harness the Power of Your PC. OmniPC™ software offers a suite of advanced tools, such as a side-by-side view that enables you to compare two files onscreen at the same time to maximize the power of your PC when analyzing data.

Applications:

  • In-service and construction welding 
  • Pressure vessels
  • Process pipes
  • Wind tower
  • Structural construction
  • Corrosion-resistant alloys and cladded materials (austenitic, nickel, and other coarse-grained materials) 

Are you looking for a high-quality pre-owned Omniscan X3 Flaw Detector? if yes please have a look at this used Olympus Omniscan X3 32:128 PR Phased Array Flaw Detector, still like new, rarely used a training environment only. Fully serviced and calibrated, work flawlessly with manufacturing working standards. Everythin is in excellent working condition with Calibration Certificate, Transducers, Wedges and Probes. A complete workhorse and had the tools to help you complete your work efficiently.

OmniScan X3 Series Specifications

These specifications apply to all OmniScan X3 and OmniScan X3 64 models.

Type Multigroup, multimode ultrasonic flaw detector
Size (W × H × D) 335 mm x 221 mm x 151 mm (13.2 in. x 8.7 in. x 5.9 in.)
Weight 5.7 kg (12.6 lb) (with 1 battery)
Hard Drive Capacity OmniScan X3 : Internal 64 GB SSD
OmniScan X3 64 : Internal 1TB SSD
extendable using an external USB drive
Storage Devices SDHC and SDXC cards or most standard USB storage devices
Compatible only with NTFS and FAT32 formats.
Max Onboard File Size 25 GB
GPS Yes (unless specified otherwise for some regions)
Alarms 3
Wireless Connection Yes – wireless LAN dongle included in the package (model varies according to region)
PA Connectors 1 connector
UT Connectors 4 (2 channels P/R)
Certifications ISO 18563-1:2015
ISO-22232-1:2020
Display
Type TFT LCD with resistive touch screen
Size 269 mm (10.6 in.)
Resolution 1280 × 768 pixels
Number of Colors 16 million
Viewing Angles Horizontal: −85° to 85°
Vertical: −85° to 85°
I/O Ports
USB 2.0 2 ports (one hidden behind the battery)
USB 3.0 1 port
Video Output Video out (HDMI)
Memory Card SDHC port
Communication Ethernet
I/O Lines
Encoder 2-axis encoder line (quadrature quadrature direction)
Digital Input 6 digital inputs, TTL
Digital Output 5 digital outputs, TTL
Acquisition On/Off Switch Through the configuration of a digital input
Power Output Line 5 V nominal, 1 A (short-circuit protected), and 12 V output at 1 A
External DC Supply
DC-IN Voltage 15 VDC to 18 VDC (min. 50 W)
Connector Circular, 2.5 mm pin diameter, center-positive
Battery
Type Lithium-ion battery
Capacity 87 Wh
Number of Batteries 2
Life 5 hours using 2 batteries (hot-swap capable)
PA/UT Configuration
Bit Depth 16 bits
Maximum PRF 20 kHz
Frequency
Effective Digitizing Frequency Up to 100 MHz
Display
Refresh Rate A-scan: 60 Hz; S-scan: 20 Hz to 30 Hz
Envelope (echo-dynamic mode) Yes: Volume-corrected S-scan (30 Hz)
A-Scan Height Up to 800%
Synchronization
On Internal Clock 1 Hz to 10 kHz
External Pace Yes
On Encoder On 2 axes: from 1 to 65,536 steps

Data Specifications

Processing
Maximum Number of A-Scan Data Points Up to 16,384
Real-Time Averaging PA: 2, 4, 8, 16
UT: 2, 4, 8, 16, 32, 64
Rectification RF, full wave, half wave+, half wave-
Filtering PA channel (OmniScan X3): 8 low-pass, 6 band-pass, and 4 high-pass filters
PA channel (OmniScan X3 64): 9 band-pass and 7 high-pass filters
UT channel: 8 low-pass, 6 band-pass, and 4 high- pass filters (3 additional filters when configured in TOFD)
Video Filtering Smoothing (adjusted to the probe frequency range)
Programmable TCG
Number of Points 32: One TCG (time-corrected gain) curve per focal law
Range PA (standard): 40 dB per step of 0.1 dB
UT: 100 dB per step of 0.1 dB
Maximum Slope PA (standard): 40 dB/10 ns
UT: 40 dB/10 ns

Acoustic Specifications

Model

OmniScan X3

OmniScan X3 64

Both

Pulser

PA Channel

PA Channel

UT Channels

Voltage

40 V, 80 V, and 115 V

10 Vpp, 20 Vpp, 40 Vpp, 80 Vpp, 120 Vpp, and 160 Vpp

85 V, 155 V, and 295 V

Pulse Width

Adjustable from 30 ns to 500 ns; resolution of 2.5 ns

Adjustable from 30 ns to 1000 ns (half period of bipolar pulse or duration of negative of pulse); resolution of 5 ns

Adjustable from 30 ns to 1,000 ns; resolution of 2.5 ns

Fall Time

< 10 ns

< 10 ns

< 10 ns

Pulse Shape

Negative square pulse

Bipolar negative-positive square pulse Negative square pulse

Output Impedance

28 Ω in pulse-echo
24 Ω in pitch-catch

35 Ω

< 30 Ω

Receiver

PA Channel

-

UT Channels

Gain Range

0 dB to 80 dB maximum input signal; 550 mVp-p (full-screen height).

0 dB to 80 dB; maximum input signal 900 mVp-p (full-screen height).

0 dB to 120 dB maximum input signal; 34.5 Vp-p (full-screen height).

Input Impedance

57 Ω ± 10% at 9 MHz in pulse-echo
100 Ω ± 10% at 9 MHz in pitch-catch

120 Ω ±10 % at 13 MHz

50 Ω in pulse-echo mode
50 Ω in pulse-receive mode

System Bandwith

0.5 MHz to 18 MHz

0.2 MHz to 26.5 MHz

0.25 MHz to 28 MHz

Beam Formation

PA Channel

-

UT Channels

Scan Type

Single, linear, sectorial, compound, and TFM

-

-

Maximum Aperture

OMNIX3-PATFM1664PR = 16 elements
OMNIX3-PATFM16128PR = 16 elements
OMNIX3-PATFM32128PR = 32 elements

OMNIX3-PATFM64128PR = 64 elements

-

Number of Receiving Elements

OMNIX3-PATFM1664PR = 64 receiving elements
OMNIX3-PATFM16128PR = 128 receiving elements
OMNIX3-PATFM32128PR = 128 receiving elements

OMNIX3-PATFM64128PR =128 elements

-

Number of Focal Laws

Up to 1024

-

-

Delay Range Transmission

0 µs to 10 µs in 2.5 ns increments

0 µs to 10 µs in 5 ns increments

-

Delay Range Reception

0 µs to 6.4 µs in 2.5 ns increments

-

-

TFM/FMC

Supported Modes

Pulse-echo: L-L, T-T, and TT-TT
Self-tandem: LL-L, TT-T, TT-L, TL-T, LT-T, TTT-TT, and TL-L

Number of Groups

Up to 4 simultaneous TFM groups

Maximum Aperture

64-element aperture for 64:128PR
64-element extended aperture (32:128PR only)
32-element extended aperture for 16:64PR and 16:128PR
128-element extended aperture for 64:128PR

Image Resolution

Up to 1024 × 1024 (1 M points) for each TFM group

Live TFM Envelope

Yes

Operating Environment

Ingress Protection Rating

IP65 certified (completely protected against dust and water jets from all directions (6.3 mm nozzle))

Shockproof Rating

Drop tested according to MIL-STD-810G

Intended Use

Indoor and outdoor use

Altitude

Up to 2,000 m (6,561 ft)

Operating Temperature

−10 °C to 45 °C (14 °F to 113 °F)

Storage Temperature

−20 °C to 60 °C (−4 °F to 140 °F) (with battery inside)
−20 °C to 70 °C (−4 °F to 158 °F) (with no battery inside)

 

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